In today’s rapidly developing food industry, automation, intelligence, and safety in production processes have become key to a company’s success. Guangdong Wijay Material Automation System Co., Ltd. understands this deeply. With advanced design concepts and exceptional equipment quality, we are dedicated to providing you with efficient, stable, and safe automated conveying systems for flour across the entire plant.
Flexible Feeding, Intelligent Prevention
Our system offers diverse feeding solutions. Whether it’s large-scale feeding from tank trucks or manual feeding through feeding stations, flour can be flexibly conveyed to any of the three outdoor flour silos via pipeline diverter valves. The system is managed intelligently throughout the entire process, with fan power sources dedicated to tank trucks and feeding stations precisely controlled by the program. Combined with real-time material level monitoring, this ensures that risks such as “overfilling” or “bursting silos” are eliminated at the source, guaranteeing a worry-free feeding process.
Precision Design, Safeguarding Quality and Safety
Wijay’s outdoor flour silos feature a unique structural design that not only ensures flour remains dry but also eliminates sanitary dead corners, making cleaning and maintenance easy. The silos are equipped with radar level gauges, mechanical level switches, positive and negative pressure safety valves, and lightning protection devices, forming a comprehensive safety protection system that minimizes any potential risks.
Precise Conveying, Reflecting Millimeter-Level Standards
When the production line requires flour, the system activates. A fan blows dry air into the pipeline, conveying flour via positive pressure to a patented screening machine. This screening machine ensures sieve safety without the need to stop operations and automatically alerts users in case of damage, fully complying with the stringent requirements of the HACCP system. Its sieve apertures are as fine as 0.6 millimeters, ensuring that even tiny impurities such as insect eggs are effectively filtered out.
After screening, the flour reaches the weighing hopper above the dough mixer. Based on the formula settings, the system can automatically convey up to three types of flour. As the target value is approached, the control system slows down the conveying speed through PID calculations and the unique optimization algorithms developed by Wijay engineers. This achieves a weighing accuracy of better than ±0.5%, and under special requirements, an impressive ±0.1%, truly enabling precise proportioning.
Closed-Loop Management, Creating a Clean Workshop Environment
After batching is completed, the system awaits instructions from the dough mixer. Once a demand signal is received, it automatically opens the valve and activates the fluidization system to steadily convey the flour into the mixer. During this process, the air discharged from the mixer is recycled back to the weighing hopper, forming an internal dust circulation system. This effectively prevents dust from escaping, ensuring a clean and environmentally friendly workshop environment.
Exceptional Quality, Ensuring Ultra-Low Maintenance Costs
Wijay Material Automation Systems integrate cutting-edge technology, with 90% of core equipment and components sourced from wholly-owned enterprises of European century-old brands. This commitment to top-tier quality endows the system with unparalleled reliability and stability, thereby minimizing your equipment maintenance time and costs and creating lasting comprehensive competitive advantages for your enterprise.
